Electromechanical OEM Component Contract Manufacturing Services
In stock

Custom manufacturer 7 yrs CN
About Product
At Storm Power Components, we are a large, vertically integrated contract manufacturer of electromechanical OEM components. We are a leading supplier of custom copper and aluminum bus bars and electrical interconnects and serve customers worldwide in industries that range from telecom and power generation to radar systems and aerospace. Our facility houses an impressive lineup of state-of-the-art manufacturing equipment as well as eight electroplating lines, a powder coating line, and a warehouse with over one million pounds of copper and aluminum in inventory. As a leading authority in electromechanical design, we offer engineering support at any level. We can review existing drawings to bring a fresh perspective, reverse engineer a sample product, or convert an original idea into a custom-designed component. With our machining and fabrication technologies, we can build products in complex shapes and configurations while upholding precision tolerances. We offer various finishing options, including tin, silver, nickel, lead, and tin/lead electroplating. Multiple forms of insulation are available, such as insulating films, epoxy powder coatings, and heat shrink tubing. We operate a lean, Six Sigma manufacturing environment, our quality assurance is certified to ISO 9001 and AS9100D standards, and we are ITAR compliant. Along with dimensional measurement, we use partial discharge, ampacity, and hipot testing to ensure parts are defect-free and conform to specifications. We also offer PPAP services. Our facility incorporates a clean room dedicated to sensitive materials and processes, and we provide additional services, including assembly & kitting, component identification marking, and hardware insertion. Along with bus bars, contacts, and interconnects, we manufacture grounding bars, standoffs, shunts, and components used in generators, switchgear, turbines, motor drives, etc. Contact us directly for more information about our contract manufacturing programs for electromechanical OEM components or request a quote.
| Category | Items |
|---|---|
| General Capabilities | Abrasive Cutting (Waterjet)Aluminum Plating (Tin, Electroless Nickel)AnnealingAssemblyBending and FormingClinch Nuts and Clinch StudsCNC and Swiss Lathe MachiningCopper, Aluminum and Brass SourcingCustom PackagingDeburr, Sanding, Sand BlastingElectroless Nickel PlatingElectroplating: Tin, Silver, Nickel, Lead, Tin/Lead Alloy, ASTM B-700 Silver PlatingElectrostatic Spray (Epoxy Coat)Engineering & Design AssistanceFlexible Copper Braid Fabrication and DesignFluidized BedHeat ShrinkHi-Pot TestingImpact Resistance TestingInfrared TestingIn-house Die FabricationInsulation Resistance Testing (Megger Testing)KittingLaminated Copper ShuntsLamination Insulation FabricationLaser CuttingMetal StampingMulti-Layer LaminationNickel SinteringPartial Discharge TestingPolycarbonate FabricationPPAP Level 3Press WeldingResistance TestingRing Terminal CrimpingRivetingSilk Screen / Metal Stamp / Ink Stamp / Laser Etch / EngravingSolder and Brazing (J-std-001)Standoff InsulatorsVendor Managed Inventory |
| Manufactured Product | Aluminum BusbarsAutomation EquipmentAutomobile SubsystemsBattery InterconnectBattery StrapsBroadband AssembliesBusbar ConnectorBusbar InsulatorBusbar IsolatorBusbarsCable AssembliesCopper BarCopper BraidCopper BusbarsCopper Ground BarCopper ShuntsElectric ShuntsElectrical BusbarElectrical InsulatorElectromechanical ComponentsElectronic AssembliesElectronic SubsystemsFlexible BusbarsGenerator ComponentsGround Bar KitGrounding BarGrounding Bus BarGrounding StrapHealthcare ComponentsIndustrial ControlsIndustrial Participation ElectronicsInsulated busbarsInverter ComponentsLaminated busbarsLarge ComponentsMachine PartsMachinery and EquipmentMachinesMechanical DevicesMedical DevicesMedical InstrumentsMedical PartsMotor Drive ComponentsMulti-Layer BusbarsPrinted Circuit Board (PCB) StiffenersProcess EquipmentSilver Plated Copper Bus BarStandoff InsulatorSwitchgear ComponentsTanksTin Plated Copper Bus BarTubingTurbine Components |
| Materials | AluminumCopperEpoxy PowderFR-4 Epoxy GlassKaptonMylar (Polyethylene Terephthalate)NomexTedlar (PVF)Teonex (PEN) |
| Additional Services Provided | BroachingCenterless GrindingCounter SinkingDeep Hole DrillingDrillingInspectionMillingPassivatingPressingReamingTappingThreading |
| Production Volume | Blanket OrdersHigh VolumeLow VolumeMaximum: 1 MillionMinimum: 1Prototype |
| Lead Times | Quoted on Job by Job Basis |
| Efficiency | Kaizen/5SLean ManufacturingSix Sigma Certification    Yellow Belt    Green Belt    Black Belt |
| Certifications | Aerospace Industry Standard (AS9100D)HubZoneInternational Organization for Standardization (ISO 9001-2015)International Traffic in Arms Regulation (ITAR) |
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Website:https://stormpowercomponents.com/
Company Name:Storm Power Components
Location:Decatur, TN 37322
Description:Fabricator of custom copper connectors and assemblies from plated and un-plated copper bus bar; insulated bus bar with epoxy and fluidized bed powder coating; laminated bus bar utilizing emboss tooling with insulating options in dielectric film and paper; flexible braided connectors; copper ground bars and kits; battery posts and straps. ISO 9000:2015 and AS9100D certified, in-house electroplating with lab testing, bar code tracking, 3D rendering and a million-pound inventory of raw copper (incl. metric sizes) help reduce lead times and eliminate outsourcing costs. Full CNC capabilities include punching, stamping, turret punching, forming, milling, water jet with flex-tooling options.
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