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Brass Threaded Insert
In stock
Custom manufacturer 7 yrs CN
About Product
At Gent Machine, we manufactured the threaded insert highlighted here for an injection molder that was producing an overmolded part for an automotive industry application. This project demonstrates our ability to create intricate features at high throughput rates while maintaining close tolerances, and it represents the type of work we do here on a daily basis.Designed for use in a vehicle air filtration system, this insert featured brass construction, internal threads, and knurled surfaces. Our multi-spindle Davenport lathes, which have the capacity to form multiple features simultaneously, allowed us to machine the parts from a single set up and at very high throughput rates while holding tolerances to ±.002 in. We also devised an automated assembly process to insert the O ring onto the machined parts.Real-time part measurements and SPC software continuously monitored production to ensure dimensional integrity and verify placement of the O ring. Additional quality assurance processes, such as optical comparisons, routinely took place right on our shop floor to further validate that the parts were in compliance with the specification.When completed, the insert featured dimensions of 0.973 in in diameter x 0.395 in in length. We released the first batch of parts to the customer in an eight week time frame, and current production is at the rate of 1.5 million annually.To learn more about this project or our expert machining capabilities, contact us today.
| Category | Items |
|---|---|
| Product Description | Threaded Insert |
| Capabilities Applied/Processes | Primary: MachiningSecondary: O-Ring Assembly |
| Equipment Used to Manufacture Part | Davenport Machine |
| Expertise | Machining |
| Outer Diameter | 0.937 in |
| Length | 0.395 in |
| Tightest Tolerance (±) | 0.002 in |
| Material Used | Brass |
| In Process Testing/Inspection Performed | Blade MicrometersComparatorMicrometersThread Gages |
| Industry for Use | AutomotiveInjection Molding |
| Volume | 1,500,000 annual |
| Delivery/Turnaround Time | 8 weeks, First Release |
| Delivery Location | Indiana |
| Standards Met | Customer Specifications2D CAD Drawing |
| Product Name | Brass Threaded Insert |
| Features | Shows ability to tap parts. Also shows knurls and O-Ring. Inserts are an ideal part to be made on the Davenport due to the high speed the machine can produce them. |
| Project Description | Knurled Brass insert used by injection molding companies. Insert is overmolded. This particular insert is for an air filtration system in a car. The insert has plastic molded around. The threads are to screw the air filter to the car. The O ring is assembled in house on a automated system. All parts are inspected 100% for dimensions and verification of the O-Ring. |
Key attributes
Know your supplier
Website:https://www.gentmachine.com/
Company Name:Gent Machine Co.
Location:Cleveland, OH 44108
Description:Manufacturer of custom CNC Swiss screw machine products and turned parts. Parts can be made from bar stock of 1/16 inch diameter to 7/8 inch diameter. Capabilities include turn, drill, mill, thread, slot, profile, tap, bore, groove, broach, cross drill, cross tap, stamp, knurl, and engrave. Materials include, but not limited to, steel, aluminum, stainless steel, brass, copper, delrin, titanium. Industries served include automotive, marine, hydraulic pump, heat treating, brush coupling, industrial supply, air conditioning housing plating and electrical housing. Value added services such as plating, heat treating and/or grinding can be done per specification.
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