Plastic Injection Molded Pebax® (TPE) and Makrolon® (PC) Atomization Syringe for Medical Industry
In stock

Custom manufacturer 7 yrs CN
About Product
Advantech Plastics provides contract plastic injection molding services for miniatures, small parts and multi-components. This atomization syringe was made for the medical industry, using injection and insert molding, sonic welding and printing. We used our 80-ton Cincinnati rotary, 90 ton Toyo & 170 ton Husky injection molding machines. We mold parts as small as 0.129 x 0.050 inches.The project was made from Pebax® (TPE) and Makrolon® (PC) materials. It was in development for two years, and everyone from CEO to press operators were involved. We faced many complications such as molding the nozzle (head) with a .010 in. diameter cross hole at 45 degree angle, which we solved by making a vacuum assist for insert molding.We offer the tightest tolerance of ± 0.002 in. We performed dimensional analysis along with custom airflow for in-process testing and inspection. The syringes are produced in an ISO 13485:2016 certified facility. We met the client requirement of 5,000 parts per month. Our customers find us reliable for our consistent quality. For more information on this project, or the processes used to manufacture it, see the table below or contact us directly.
| Category | Items |
|---|---|
| Project Name & Description | Syringe used to Atomize Liquid into a Mist |
| Capabilities Applied/Processes | Injection & Insert molding, Sonic Welding & Printing |
| Equipment Used to Manufacture Part | 170 ton HUSKY80 ton CINCINNATI Rotary90 ton TOYO |
| Overall Part Dimensions | Smallest Part We Mold is 0.129" x 0.050" |
| Tightest Tolerances (±) | 0.002 |
| Material Used | Makrolon® (PC)Pebax® (TPE) |
| Industry for Use | Medical |
| In Process Testing/Inspection Performed | Dimensional Analysis Along with Custom Air Flow |
| Volume | 5,000 Parts Per Month |
| Delivery/Turnaround Time | Two Years in Development |
| Delivery Location | United States of America (USA) |
| Standards Met | ISO 13485:2016 |
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Know your supplier

Website:https://advantechplastics.com/
Company Name:Advantech Plastics, LLC
Location:Woodstock, IL 60098
Description:ISO 13485:2016 and AIB certified. Full service injection molder. Capabilities include insert/multicavity/2-shot molding, prototyping, tooling and design/engineering. Presses have 55-400 ton capacities. Secondary operations include pad printing and sonic welding. Contract manufacturing services are offered. Serves the food/beverage, cosmetics/personal care, automotive, medical, dental and electronic industries.
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