Cloth, Fabric, and Textile Cutting Services
In stock

Custom manufacturer 7 yrs CN
About Product
Founded in 1844, LJ Design & Manufacturing is a prominent cut and sew contractor specializing in custom-sewn products for industrial and medical applications. We’ve built a reputation for offering premium design services and high-quality products at competitive prices. Our project management team can handle the entire process; from product design and engineering all the way to distribution.With our automated cutting technology we’re able to efficiently and affordably meet our customers’ specification for a wide-range of shapes and sizes. We also offer hot/cold strip cutting and large capacity die cutting using flatbed, forged steel dies, steel rules and thermal cutting methods. Our 100-, 30-, and 25- ton presses provide flexibility to ensure our customers’ jobs are done as quickly and efficiently as possible.We research and source all necessary materials to satisfy a product’s requirements, or we can use customer-supplied materials. A sampling of the materials we work with include: cotton, canvas, foam, laminations, vinyl, Kevlar®, Food and Drug Administration (FDA) Vinyl, polyester, mesh, leather, Sunbrella®, and more.Our facility is equipped to handle virtually any production capacity. With our blanket order program, we can ensure that bulk product inventories are delivered according to pre-established timelines. Our cutting services are used in medical and industrial applications worldwide including medical, government, construction, defense, electrical, HVAC, oil and gas, packaging, transportation, and many more. Using lean manufacturing methods, we create affordable, custom-made products while minimizing waste. We’re an ISO compliant company providing efficient, personalized service which is nearly impossible to find with today’s off-shore suppliers. In addition, our work conforms to industry standards by FDA, MIL-SPEC, RoHS, and Reach.All projects are quoted on a job-by-job basis. Our team is focused on creating long-term partnerships, offering end-to-end, custom services to best meet the needs of our customers.
| Category | Items |
|---|---|
| Capabilities | Automated CuttingComputer-Aided Design (CAD) DrawingsContract ManufacturingCut and SewDesign – Fabric ExpertsDesign AssistanceEngineeringHot/Cold Strip CuttingLarge Capacity Die CuttingLarge Format Programmable SewingLightweight to Heavy Duty SewingPrivate LabelingPrototypesSolidWorks Drawings |
| Die Cutting Method | FlatbedForged Steel DiesSteel RuleThermal |
| Materials | Ballistic NylonCanvasClosed Cell FoamCordura®CottonExpanded VinylFeltFilter FabricFlame LaminateFoamFoam LaminatesFood and Drug Administration (FDA) VinylHypalonKevlar®LaminationsLeatherLoaded VinylMeshNeopreneNomex®Non-SlipNon-WovenNylonPolyesterPolyethyleneRipstopSpacer MeshSunbrella®VinylVinyl CoatedVinyl LaminatesVinyl MeshWebbing |
| Die Cut Products | CoversCovers – MedicalCushionEquipment CoversIndustrial CurtainsMedicalPadsPads – MedicalStrapsStraps – Medical |
| Tooling | Custom Dies Made per Project |
| Secondary Capabilities | EmbroideryHeat Sealing/Radio Frequency (RF) SealingHeat Transfer LabelingPackagingScreen Printing |
| Equipment List | 100-Ton Beam Press63" x 35 1/2" Bed Size, 60" x 35 1/2" Cutting surface35-Ton Traveling Head63"-wide In-feed Roller, 64"-wide Lower Table, Traveling head can cut a 64" x 23 1/2" area25-Ton Clicker Press39" x 20" Bed Size, 30" x 20" Cutting Head |
| Production Volume | Blanket OrdersHigh VolumeLong RunMedium Volume |
| Lead Times | Expedited Services AvailableQuoted on Job-by-Job Basis |
| Efficiency | International Organization for Standardization (ISO) CompliantLean Manufacturing |
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Website:https://www.ljdesignmfg.com/
Company Name:LJ Design & Manufacturing
Location:Brookfield, WI 53005
Description:Sewing contractors for therapeutic garments, sealed MRI coils, salesman sample cases, protective covers, emergency transport bags, curtains, back braces, and laundry carts. Works with silicon, nylon, leather, vinyl, polyester, fiberglass, foam, Kevlar®, Nomex®, and Hypalon® materials. CNC, die, and hot or cold knife cutting services are offered. Fulfillment services are also provided. Medical device contract manufacturing services are available. Prototypes are offered. Serves OEM, construction, medical, advertising, marketing, and military industries. Some products are FDA approved.
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