Cable and Wire Harness Assembly Services

In stock

Custom manufacturer 7 yrs CN

About Product

As part of our solutions for complex outsourcing challenges, Federal Electronics offers cable & wire harness assembly. Backed by 70+ years of experience, our services accommodate a broad range of applications, from simple ground straps to elaborate wiring and cabling configurations with hundreds of endpoint connections. We manage projects from prototyping through to manufacturing and fulfillment. We are accustomed to complying with the strict standards of military & defense, medical, and industrial markets.We build wire harnesses using various technologies, including automated assembly systems. Our processes include advanced in-line testing as well as a final test and inspection. Along with fiber optic cable, we work with single and multi-conductor copper wire in gauges as small as 38 AWG or as heavy as 500 MCM. We build assemblies using all types of interconnects and termination methods and offer various shielding and potting options, color coding, wire marking, labeling, etc.Cable and wire harness assembly is available as a stand-alone service or as an integral part of our turnkey systems integration for finished electromechanical assemblies and control panels. Our workmanship conforms to IPC 620 Class 2 and Class 3 standards, and we hold ISO 9001, ISO 13485, and AS9001 quality certifications. To manage costs and ensure component availability, our vertically integrated services include flexible and scalable supply chain and logistics management.As a premier electronics contract manufacturer, we help our clients simplify the most complex challenges by providing all-in-one cable and wire harness assembly solutions. Contact us anytime for more detailed information about our services or to request a quote or consultation.

Category Items
General Capabilities Contract ManufacturingProductionAdministrative ServicesTurnkey IntegrationHighly Complex and Simple AssembliesHigh and Low VolumesAutomated Assembly SystemsAdvanced In-Line and Final TestingFinished Electro-Mechanical AssemblySmart Interconnect Printed Circuit Board Assembly (PCBA) systemsThird-Party Logistics (3PL) KittingPotting
Cable and Wire Types Single/Multi Conductor CopperFiber OpticGround StrapsPneumaticRadio Frequency Interference/Electromagnetic Interference (RFI)/(EMI)Heavy Gauges Up to 500 Million Circular Mils (MCM)Small Gauges as low as 38 American Wire Gauges (AWG)
Additional Services Provided AssemblyInspectionTesting
Production Volume PrototypeLow VolumeHigh VolumeBlanket Orders
Lead Times Quoted on Job-by-Job BasisEmergency Services AvailableRush Services Available
Efficiency Lean Manufacturing
Certifications AS9100ISO 13485ISO 9001:2015ISO 9001 in MexicoIPC 620IPC 610J-STD-001UL 508A

Key attributes

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Website:https://federalelec.com/
Company Name:Federal Electronics
Location:Cranston, RI 02921
Description:Electronic Contract Manufacturer (EMS Provider) for Complete System Assembly, Box Build, Electro-Mechanical Subassembly, Control Panels, Printed Circuit Board Assembly (PCBA), Wire Harness and Cable Assembly. Manufacturing in the US and Mexico. Volumes of any kind including High-Mix, Low-Volume. Capabilities include high complexity and large system assembly. Supporting the full product life cycle from prototype (NPI) to full-volume and after-market production. Design for Manufacturability (DFM) services provided.

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