Cable Design & Manufacturing of an EVJE Charging Cable for the Automotive Industry
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Custom manufacturer 7 yrs CN
About Product
EIS Wire & Cable was approached by a key connector assembly supplier of electric charging units, located in Northern California, to partner with them on developing a new system which would require a custom cable to be compatible with residential and commercial charging applications. Working with the customer’s connector designs, we developed this 4C composite charging cable from 3/C 14 AWG and 1/C 18 AWG and applied insulation made from thermoplastic elastomer and fibrillated polypropylene fillers. The cable had a diameter of .390″ and was manufactured to tolerances of ±.010″.These cables were designed to be extremely flexible, handle 300 V, be lightweight, and withstand temperatures up to 60 °C. They were also oil, water, and sunlight resistant and compatible w/ SAE J1772 connectors and NEC 625 charging stations. There were industry requirements for these cables as well, such as ANSI/UL 62 approval, EVE/EVJE level 1 and 2, and UL listing for indoor and outdoor use.We fulfilled this order within the tight timeline of 2 weeks while delivering on all of the customer’s requirements. Additional details on this cable design project can be found in the table below or contact us to learn more.
| Category | Items |
|---|---|
| Product Name | EVJE Charging Cable |
| Product Description | EIS developed this charging cable for use within electrical car charging units. |
| Capabilities Applied/Processes | Development Designed in conjunction with customers connector designsWire ExtrusionCable Core TwistingJacket Extrusion |
| Equipment Used to Manufacture Part | CablerExtrude |
| Part Diameter | .390 in |
| Tightest Tolerances (+/-) | .010 in |
| In Process Testing/Inspection Performed | DimensionalElectrical |
| Materials Used | 4/C Composite Cable Made Up of:3/C 14 AWG1/C 18 AWGInsulation: Thermoplastic Elastomer, Fibrillated Polypropylene Fillers |
| Colors | Black |
| Features | 300 VExtremely FlexibleLightweightWithstands Temperatures Up to 60 °CResistant to:OilWater SunlightCompatible with SAE J1772 Connectors and NEC 625 Charging Stations |
| Industry for Use | AutomotiveHybrid and Electric Vehicle Market |
| Turnaround Time | Two weeks ARO |
| Delivery Location | California |
| Standards Met | ANSI/UL 62RoHS CompliantULListed for Indoor and Outdoor UseEVJEVW-1 |
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Website:https://www.eiswire.com/index.html
Company Name:EIS Wire & Cable
Location:South Hadley, MA 01075
Description:Manufacturer of standard and custom cables for electronics, power generation, automotive, defense, solar, medical, and petrochemical industries. Types include audio broadcast, power, instrumentation, coaxial, composite, multiconductor, and tray cables. Digital multiplex (DMX), speaker, guitar or instrument, snake, continuous flexible control, and microphone cables are provided. Hook-up, signal, braided, coated, flat, and stranded wires are also offered. Private labeling services are provided. Suitable for agricultural or marine equipment, home entertainment systems, computers, instrumentation, stage lighting, data communication, and automation applications. Rush services are available. RoHS compliant. CSA approved. UL listed. Lean manufacturing capable.
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