Casting Services
In stock
Custom manufacturer 7 yrs CN
About Product
At MFI Global Manufacturing, Inc., we provide top-of-the-line net shape, miniature, small, heavy and large castings. Casting methods including centrifugal, die, four slide, investment, lost foam, lost wax, no bake, sand, spin, squeeze and unicast are utilized. Air set, carbon dioxide, chill, continuous, hot chamber, impregnation, static, vacuum and V-process casting processes are offered.Our services have some striking features such as anti-static, abrasion, acid, corrosion, heat and wear resistance. Ceramic, floor, permanent, plaster, rubber, shell, solid, cope and drag mold types are utilized. The casting processes can be done with dry sand, foam, wax, green and oil sand materials. We support alloy steel, aluminum, beryllium, brass, bronze, tin, titanium, zinc, Hastelloy®, Inconel®, Invar®, Monel®, acrylic, carbide, epoxy, nylon, polymer, resin, and urethane materials.Since we are your one-stop-shop, several additional services including assembly, engineering, finishing, inspection, layout, machining, repair and physical vapor deposition services are offered. High volume production and blanket orders are supported. Emergency and rush services are available upon request. Our commitment to quality is showcased by our Kaizen/5S, yellow, green and black belt Six Sigma certifications, lean and lights out manufacturing capabilities.Lead times are quoted on job by job basis. Our clients come from a diverse set of industries including aerospace, automation, biopharmaceutical, defense, military, HVAC, marine, nuclear, power, oil and gas. We meet ANSI, AS, DIN, ASME, ASTM, AWS, CE, CSA, DOT, FAA, FDA, ISO, NADCAP, QS, RoHS, SAE, TS, and military standards. To find out more about our world-class casting services, contact us directly.
| Category | Items |
|---|---|
| Production Capabilities | Heavy CastingsLarge CastingsMiniatureNet ShapeSmall Components |
| Casting Method | Centrifugal(In centrifugal casting, a permanent mold is rotated about its axis, at a high rate of speed, as the casting material (molten Material, metal or non-metal) is poured into the mold.)Die Casting(Die casting is similar to permanent mold casting except that the casting material is injected into the mold or die under high pressure.)Four Slide(Four slide and multi slide die casting mold has four or more parts that slide together to form the mold.)Investment Alternatives(Another type of Investment casting is to coat the item to be molded with a rubber or silicone rubber compound, After the coating has hardened. The coating is cut from the armature and used for lost wax casting. Various type of foam can be used in place of the wax.)Investment Casting(Investment casting uses a pattern made to from a wax or a foam form. The form is then covered with a suitable casting media such as sand or plaster. When the casting media has set or dried, the form is removed. The casting material is then poured into the void left by the form.)Lost Foam(Lost foam casting uses foam patterns, in place of wax, as the investment.)Lost Wax(Lost wax casting uses wax patterns as the investment.)No Bake(The no bake process uses sand molds that are made from a mixture of sand and a quick setting plastic or epoxy binder poured into molding shells. A pattern is placed between the mold shells. The sand/binder mixture is then added to the mold shells. After the molding sand/binder mixture has hardened. The pattern is removed from the casting shells. The casting material is then poured into the void left by the pattern.)Sand Casting(Sand casting produces rough metal castings using a mold usually made from sand formed around a replica of the object, also called a pattern, to be cast and is removed once the sand has been compacted.)Spin Casting(Spin casting also known as centrifugal rubber mold casting is a method of using centrifugal force to produce castings from a rubber mold.)Squeeze or Squeezer(Squeeze casting or squeezer casting, also known as liquid metal forging, is a combination of both the casting and forging processes.)Unicast Process(The Unicast Ceramic Molding Process® offers the simplicity of sand casting while still offering the quality of precision casting.) |
| Casting Process | Air SetCarbon DioxideCeramic Tape CastingChillContinuousCounter PressureDensificationHigh PressureHot ChamberImpregnationLoose PatternLow PressurePressure CastPressure TightShaw ProcessStaticTape CastingTilt PouredVacuumVacuum ImpregnationV-Process |
| Casting Features | Abrasion ResistantAcid ResistantAnnealingAnti-GallingAnti-StaticCorrosion ResistantEnameledHeat ResistantHeat TreatedHigh SpecificationHigh TensilePlastic CoatedPlatedThin WallWear Resistant |
| Casting Mold Type | Automatic MoldingCeramic MoldsCope and DragFloor MoldsPermanent MoldsPlaster MoldsPrecision Ceramic ShellRubber MoldsSemi-PermanentShell MoldsSolid Molds |
| Casting Process Materials | Dry SandFoamGreen SandOil SandSandWax |
| Materials (Metals) | AlloyAlloy SteelAluminumAluminum BronzeAluminum SiliconeAustempered Ductile IronBerylliumBeryllium AlloyBrassBronzeCarbon SteelChromium SteelCobalt Base AlloyCopperCopper Based AlloyCopper NickelCupro-NickelDepleted UraniumDuctile IronDuctile Ni-ResistDuplex Stainless SteelFerrousGoldGray IronHard NiHastelloy®High Alloy SteelHigh Conductivity CopperHigh Temperature AlloyInconel®Invar®IronLeadLead Free BrassLow Alloy SteelMagnesiumMalleable IronManganeseManganese BronzeManganese SteelMeehaniteMetal MatrixMolybdenum SteelMonel®NickelNickel BronzeNickel SilverNickel SteelNickel-Chromium IronNi-ResistNodular IronNon-FerrousPalladiumPearliticPewterPhosphor BronzePlatinumPrecious MetalsRed BrassSemi-Solid MetalsSemi-SteelSilicone BronzeSilverStainless SteelSteelStellite™Sterling SilverSuperalloyTinTin BronzeTitaniumTool SteelTooling AlloysVanadium SteelWhite IronWhite MetalYellow BrassZincZinc-Aluminum AlloyZirconium |
| Materials (Non-Metals) | AcrylicsCarbideCompacted GraphiteEpoxyFiberglass Reinforced PlasticNylonPlasticPolymerPolyurethane Cast PartsResinResin CastUrethane |
| Additional Services Provided | AssemblyEngineeringFinishingInspectionLayoutMachiningPhysical Vapor DepositionRepairsRubber Bonded to Metal Die Castings |
| Production Volume | High VolumeBlanket Orders |
| Minimum Quantity | 500 |
| Lead Times | Quoted on Job by Job BasisEmergency Services AvailableRush Services Available |
| Efficiency | Six Sigma Yellow Belt CertificationSix Sigma Green Belt CertificationSix Sigma Black Belt CertificationLights Out ManufacturingLean ManufacturingKaizen/5S |
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Website:https://www.mfiglobal.com/
Company Name:MFI Global Manufacturing, Inc.
Location:Newport Beach, CA 92660
Description:Contract manufacturer of metal and plastic parts. Manufacturing capabilities are located in China. Headquarters, warehousing, and distribution centers are located in the USA. Works with aluminum, Inconel, Kovar, Monel, brass, bronze, copper, magnesium, stainless steel, palladium, platinum, titanium, lead, butyl, ceramic, composite, fabric, fiberglass, PE, PP, PVC and PTFE. Processes include casting, forging, extrusion, molding, stamping, milling, drilling, boring, turning, threading, tapping, knurling, gear hobbing, broaching, splining and cutting. Bolts, buckles, caps, clasps, clevises, nuts, nails, pins, rivets, screws, studs and washers also available. Additional services such as assembly, packaging and inventory management are provided. Short run and high volume production offered. Serves the medical, automotive, consumer products, hardware, railroad, agricultural, hand tool, trucking, military, mining and musical instrument industries.
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