Contract Box Build and Electromechanical Assembly Services

In stock

Custom manufacturer 7 yrs CN

About Product

For years, Genco Industries has excelled in producing high quality box builds. We’ve bolstered the electrical expertise that is such a vital part of the Genco heritage by establishing and maintaining strategic relationships with metal fabricators, PCB manufactures, and specialists in plastic molding. These resources allow us to offer full contract manufacturing – including engineering support, custom design, and testing for full functionality – delivered through a seamless production process. We use the latest assembly equipment to produce your custom electromechanical assemblies. Our advanced wire processing equipment incudes fully automated Artos and Komax systems that can quickly process up to 10 AWG wire in lengths up to 325 ft., precisely cutting, stripping, terminating and marking each piece. We also operate top of the line Artos and Schleuniger equipment, for processing shielded, multi-conductor, and heavy gauge battery cable. Our experienced assembly personnel have a vast array of automatic, specialized, and sometimes one of a kind tools to aid in producing your specified product. From simple single piece electro mechanical assembly to advanced production volume control systems, we have the tools and techniques to build it right. A sampling of these of these include automated wire processing, connectorization, cable buildup, soldering, point-to-point wiring, circuit board integration, and wire wrapping. We offer a number of additional services, including programming, barcoding, documentation, quality inspection, and special packaging, because what good is assembly if it doesn’t work properly. Our broad testing capabilities are anchored by our Cirris 1100H+ compact cable tester (for testing up to 1500VDC) that verifies the quality of crimp and solder connections, accurate wiring and function of the appropriate components. And of course, to protect sensitive equipment during the build stage, we have electrostatic discharge protected work areas and equipment for sensitive electronics. Many factors go into planning assembly, which frequently includes more than one of our capabilities so contact us to learn how our box build and electromechanical assembly manufacturing capabilities can help you.

Category Items
General Capabilities Contract ManufacturingCustom DesignCustom EnclosuresEngineeringFully FunctionalTesting
Fully Automated Wire Processing Assembly Equipment Artos and Komax Equipment24 to 10 AWGLengths of 2 in. to 325 ftStrip lengths 0 to 0.63 in.Fully Automated Wire Cutting, Stripping, Terminating, Marking
Automated Cable Processing Assembly Equipment Artos and Schleuniger EquipmentUp to 0000 AWG (4/0)Up to 30 mm (1.2 in. O.D. cable)Automated cutting and stripping with 3 Blade cutter head for faster processingMeasure, cut, strip, coil and bundle multi conductor cableMulti conductor cable up to 15 mm (0.591 in.) O.D.
Semi-Automated Terminations Assembly Equipment Amp K PressesBattery Cable CrimpersExtensive Library of Hand Tools and ApplicatorsMolex TM400 Units
Solder Assembly Equipment Hand SolderingSolder Dipping (Tinning)
Wire Management and Protection Assembly Equipment Braider – Up to 1.25 in. Outer Diameter (O.D.)Corrugated TubingExpandable SleevingHellermann Tyton Automated Tie Wrap ToolShrink Tubing
Testing Assembly Equipment Cirris 1100H+Compliant to IPC/WHMA-A-620Open and Shorts testingLow Voltage Connection Resistance Test Down to 0.1 Ω4-Wire Resistance Capability Down to 0.001 ΩDielectric (HiPot) Testing up to 1500 DCHigh Voltage Insulation Resistance TestingComponents Testing: Diodes, Resistors and CapacitorsTwisted Pair VerificationStored Test DataTest Reports AvailableCapacity 256 points, Expandable to 1024Hipot TestingImada Force Management Pull Teste
Electrostatic Discharge (ESD) Assembly Equipment Electrostatic Discharge (ESD) Protected Work Areas and Equipment
Inspection/Testing CirrisCustom Test BoardsElectromagnetic Pulse Resistant (EMP)Hi PotLiquid Tight ConduitPoor CrimpPot to Point ContinuityPull TestingResistanceSubmersible
Assembly Methods Automated AssemblyHand InsertionHand SolderingPoint-to-Point WiringWire Wrapping
Additional Services Provided BarcodingBent TubingCuttingDocumentationDrillingHolesJigPaintingProgrammingQuality InspectionSealingSpecial Packaging
Production Volume PrototypeHigh VolumeLarge Scale ProductionLow VolumeSmall RunsSpecialty Production Shop
Lead Times Available Expedite ServiceKanbanManaged InventoryQuoted Job by Job Basis

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Website:http://www.genco-industries.com/
Company Name:Genco Industries Inc.
Location:Waukesha, WI 53189
Description:Custom manufacturer of wire harness, braided cable, and electromechanical assemblies. Control panels and box-build enclosures are offered. Contract manufacturing, prototyping, circuit board integration wire processing, and kitting services are also available. Serves electronics, medical, transportation, mining, energy, computer, pharmaceutical, and telecommunication industries.

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Contract Box Build and Electromechanical Assembly Services