Custom Busbars

As part of our technical capabilities, Kenmode Precision Metal Stamping manufactures custom busbars for automotive, electronics, and power generation assistance. We provide end-to-end services for busbar manufacturing – we manage projects from design and prototyping to tooling development, precision metal stamping, and coordination of specialized finishing services to deliver complete busbar assemblies. With our custom busbar manufacturing programs, we help customers get new products to the market quickly and cost-effectively. Leveraging our engineering strength, we work closely with customers to develop custom busbar designs for efficient current distribution. We manufacture busbars in any configuration to accommodate application-specific battery designs, electrical current requirements, and performance specifications. To accelerate the production cycle, we design and build high-precision tools in-house and implement automated assembly solutions. Using a combination of in-house resources and proven local suppliers, we provide all necessary finishing services, including complex bending, plating, coating, welding, etc. Materials we commonly work with include conductive alloys such as copper, bronze, and aluminum, and we provide quick-turn prototypes on approved designs for customer evaluation. We have a strong presence in the electrical vehicle market and manufacture busbars that power features such as sunroofs, sensors, communications, windows, braking systems, etc. Along with personal computers and other electronics, we manufacture busbars for electric powered motors, renewable energy and line energy applications, and more. As a leading progressive metal stamping company, we have a robust quality assurance program certified to ITAR, ISO 9001, IATF 16949, and ISO 13485 standards. We incorporate quality controls into every step from design through shipment. To learn more about our custom busbar manufacturing programs or to get started on a quote or project, contact us directly.