Custom Wire Harnesses Manufacturing Services

At Custom Manufacturing & Engineering, we design and manufacture custom wire harness assemblies for automotive, transportation, heavy equipment, marine, power, and aerospace & defense applications. With our flexibility, we handle everything from single-circuit designs to those with as many as 500 circuits. Our technical sophistication allows us to manage projects with varying complexity, and we provide customized test programs based on specific application requirements. Quality-oriented, our custom wire harness services are ISO 9001 and AS9100D certified, and our workmanship is certified to IPC/WHMA-A-620, IPC J-STD-001, and IPC-A-610 standards.Along with design & engineering, material and equipment specification, process development, and prototype fabrication, our turnkey services include encapsulation and potting and acceptance and qualification testing. We build discrete wire and cable assemblies with various features and environmental resistances. Our production workstations are set up for wire stripping, tinning, soldering, crimping, IDC termination, and wire wrapping to make assembly as efficient as possible to keep costs low. With capabilities for overmolding, four-color ink stamping, ultrasonic welding, epoxy sealing, and cord coiling, we can accommodate a range of specifications.We use cable continuity and resistance test equipment with specially designed fixtures for test-while-build capability for quality assurance. This tester allows us to implement more than 2,000 test points to find defective or miswired cables instantly. Additionally, our test instruments include hi-pot, signal generators, function generators, spectrum and network analyzers for RF measurements, and temperature chambers for environmental testing.We specialize in low to medium volume production runs and offer blanket order programs and just-in-time delivery. Contact us directly to learn more about our custom wire harness assembly services or to request a quote.