Extrusion Services

At The Federal Group USA, we offer superior extrusion services. Our general capabilities include custom, small run, miniature and large parts. We utilize various extrusion processes such as blow molded, ultra precision, impact, ram, reverse and coextrusion. Materials we work with include aluminum, copper, steel, stainless steel, titanium, ceramics, composites, foam, fiberglass, plastics, rubber, PTFE, wax and Viton™.We provide a wide range of products such as aircraft interior parts, bags, channels, connectors, door seals, edgings, finned tubes, flanges, gaskets, hinges, tapes, moldings and housings. Our extrusion products are available in profile, rod, shape and sheet forms. Additionally, we offer bending, dip molding and continuous milling services.Our products come with striking features such as curved, flame retardant, flexible, food grade, frosted, high temperature, magnetic, thin gage and t-slotted. We are Kaizen/5S, yellow, green and black belt Six Sigma certified. Our efficiency allows us to provide lean and lights out manufacturing. Prototype, low to high volume production and blanket orders are supported. Lead times are quoted on a job by job basis. Emergency and rush services are available.We comply with ANSI, AS, ASME, ASTM, AWS, DIN, FDA, ISO, NADCAP, QS, RoHS, SAE, TS and military standards. Our clients come from a diverse range of industries including aerospace, agriculture, automotive, energy, electrical vehicle, food processing, medical, military, mining, paper manufacturing and water desalination. To know more about our world-class extrusion services, contact us today.