Investment Casting Services

At The Federal Group USA, we excel at offering custom investment casting services. Our product capabilities include miniature, net shape, small components, heavy and large castings. Materials we work with include aluminum, brass, bronze, copper, stainless steel, magnesium, grey, ductile and white iron. Our advanced production methods also include 3D printing.We provide a wide range of products such as armored vehicle accessories, boat cleats, chain links, engine blocks, fire hydrant components, gearbox housings, gun turrets, motor mounts, plow tips and plumbing nozzles. Our casting process materials are silica, zircon, aluminum silicates and aluminum. We are equipped with shell-making equipment, automated robotic molding machines, high-pressure gas quenching vacuum, horizontal and vertical vacuum precision furnaces. Our products come with striking features such as dimensional accuracy, smooth surface finish and flash-free parting lines. Additionally, we offer assembly, deburring, engineering, finishing, inspection, layout, machining, polishing, physical vapor deposition and repair services. Our products are well-suited for cooling systems, aerospace equipment, forklift counterweights and heavy agricultural machinery applications.We are Kaizen/5S, yellow, green and black belt Six Sigma certified. Our efficiency allows us to provide lean and lights out manufacturing. Prototype, low to high volume production and blanket orders are supported. Lead times are quoted on a job by job basis. Emergency and rush services are available.We comply with ANSI, AS, ASME, ASTM, AWS, DIN, FDA, ISO, NADCAP, QS, RoHS, SAE, TS and military standards. Our clients come from a diverse range of industries including aerospace, agriculture, automotive, energy, electrical vehicle, food processing, medical, military, mining, paper manufacturing and water desalination. To know more about our world-class investment casting services, contact us today.